Draft,Machining,Distortion,Shaking Allowance in Casting | RTO | GATE | Study material | Manufacturing Engineering
๐The dimensions of the pattern are different from the final dimensions of the casting required. This is known as pattern allowances. There are five types of allowances.
- Shrinkage Allowance
- Draft Allowance
- Machining Allowance
- Distortion Allowance
- Shaking or rapping allowance
Draft Allowance
- By draft we mean the taper provided by the patternmaker on all vertical surface so that it can be removed from the sand without tearing away the sides of the mould and without excessive rapping by the moulder. A draft is thus given to provide light clearance for the pattern as it is lifted up.
- It is provided for easy removal of pattern from the mould since vertical wall of send mould which is continuous contact with the pattern from the mould corner. so sand may get erode it and corner may damages. To avoid it, 1 to 2 degree tapper is provided on its sides.
Machining Allowance
- Machining or finishing allowance is the extra material added to certain parts of the casting to enable their finishing or machining to the required size.
Distortion Allowance
- This type of allowance is provided for critical section like I-section, U-section etc. After solidification it is found that casting gets distorted from the original shape. hence it is originally distorted in opposite direction. So that after solidification is take original shape.
- Sometimes castings get distorted cooling due to their typical shape. For example, If the casting has the form of the letter U, it will tend to contract at the closed end causing the vertical legs to look slightly inclined and out of parallel, This can be prevented by making the legs of the U-pattern converge slightly so that the casting after distortion will have its sides parallel. This allowance is considered only for castings that tend to get distorted and have an irregular shape.
Shaking or rapping Allowance
- when the pattern is rapped for easy withdrawal, the mould cavity gets slightly larger in size. This also causes the casting size to increase. To compensate for this growth, the pattern should initially be made slightly smaller than the required size.
- It is negative allowance when all other allowance is positive allowance.
๐ For Shrinkage Allowance click here:
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